Description: Reconfigurable manufacturing is an innovative approach in industrial production that allows companies to quickly and efficiently adapt their manufacturing systems to meet changes in demand and production requirements. This system is based on modularity, where machines and equipment are designed to be easily reconfigured, enabling factories to adjust their capacity and functionality without the need for significant investments in new equipment. The main characteristics of reconfigurable manufacturing include flexibility, scalability, and responsiveness to market changes. This approach is fundamental in the context of Industry 4.0, where digitalization and interconnection of systems enable more agile and personalized production. Reconfigurable manufacturing not only optimizes production processes but also improves operational efficiency and reduces downtime, translating into greater competitiveness in a constantly evolving industrial environment.
History: Reconfigurable manufacturing was conceptualized in the 1990s by researchers such as Dr. Yoram Koren at the University of Michigan. His idea was to create manufacturing systems that could quickly adapt to changes in market demand, which became increasingly relevant with globalization and rising competition. Over the years, this concept has evolved and been integrated into the framework of Industry 4.0, where automation and connectivity play a crucial role.
Uses: Reconfigurable manufacturing is primarily used in industries where product demand can vary significantly, such as automotive, electronics, and machinery manufacturing. It allows companies to adjust their production lines to manufacture different products without the need for costly and lengthy changes to infrastructure. It is also applied in the production of small and customized batches, where flexibility is essential.
Examples: An example of reconfigurable manufacturing is Toyota’s automobile production plant, which uses modular systems that can be reconfigured to produce different vehicle models based on demand. Another case is electronics companies that adapt their assembly lines to manufacture different devices, such as smartphones and tablets, according to market trends.